Electrical

LoopCalTech’s electrical department provides design engineering services for process plants, power plants, refineries, oil and gas plants, air separation plants, petrochemical industries, fertilizer plants, and steel plants. Typical detail engineering documents and tasks include:
● Preparation of design basis
● Preparation of project specification
● Load flow studies
● Selection of HV / LV switchgear, motor control centers
● Selection of AC / DC UPS
● Selection of power / distribution transformers
● Designing supply change over schemes for incomers and outgoing feeder control schemes
● Selection of feeder / motor / transformer protection relays
● Switchyard / transformer layouts
● Switchgear / MCC room layout
● Battery room layouts
● Cable tray / trench layouts
● Earthing layouts
● Cable routing layouts
● Lighting (indoor / outdoor) layouts
● Lightning protection layouts
● Power and control cable schedules
● SCADA I / O list
● Interface activities with civil / machinery / instrumentation
● Coordination with civil for floor openings, electrical equipment foundation, and plants
● Electrical data input for packaged equipment
● Requisition / specifications for HV / LV switchgear, motor control centre, MV / LV motors, power / distribution transformers, lighting / small power distribution boards, AC / DC UPS, lighting fixtures, power / control cables, cable trays, earthing materials, etc.
● Bill of quantities for bulk materials
● Standard installation drawings for power system, earthing system, lighting system and cable tray / ladders.
● Review vendor bids and issue technical bid analysis
● Review vendor drawings and issue approvals for manufacturing
● Attend SAFOP / HAZOP meetings
● Construction Scope of Work and responses to bidder’s technical queries
● As-built project drawings / documentation

Our engineers have expertise in related activities such as review of design criteria, review of contractor design documents and drawings , and project coordination. They are experienced in the use of a variety of supporting software including ETAP, SmartPlant Electrical, AutoCAD, MicroStation, DIALux and Chalmlite.

Instrumentation

LoopCalTech’s instrumentation department offers design and detail engineering services for process plants, power plants, refineries, petrochemical, oil and gas plants, air separation plants, fertilizer plants, steel plants, and cement plants. Typical detail engineering documents and tasks include:
● Preparation of design basis
● Preparation of project specification
● Preparation of control philosophy
● Preparation of detailed execution drawings
● Preparation of instrument index
● Preparation of instrument elevation plan
● Preparation of interlock logic diagrams
● Preparation of cable tray / cable trench layouts
● Preparation of junction box termination drawings
● Preparation of instrument hook up drawings
● Preparation of cable schedules
● Preparation of fire and gas drawings
● Preparation of cause and effect drawings
● Preparation of requisition and specifications for instruments
● Technical bid evaluation
● Review of vendor package systems
● Sizing of control valves, orifice plates, and relief valves
● Preparation of bill of materials
● Preparation of interface drawings for DCS, PLC, SCADA and MCC
● Attending SAFOP / HAZOP meetings
● Preparation of earthing layouts for system and field
● Preparation of scope of work for construction activities
● Preparation of FAT and SAT procedures
● Preparation of as -built drawings and documentation

Our engineers have expertise in related activities such as review of design criteria, review of contractor design documents and drawings, and project coordination. They are experienced in the use of a variety of supporting software including SmartPlant Instrumentation (INtools), InstruCalc, MicroStation, and AutoCAD.

Process

LoopCalTech’s process department provides detail engineering services for process plants, power plants, refineries, petrochemical, oil and gas plants, air separation plants, fertilizer plants, steel plants, and cement plants. Typical detail engineering documents and tasks include:
Process Design
● Design Basis Development
● Alternative Economic Evaluation/Feasibility Studies
● Capacity Evaluations/Revamp Studies
● Alternative Technical
● Evaluation/Feasibility Studies
● Relief Valve / Flare / Vent Studies
● Energy Conservation Studies
● Utility Evaluations
● Evaluation of 3rd Party Process Designs
● Process Design Packages
● Pilot Plant Design, Evaluation, and Scale Up
● Equipment Plot Plans
● Control Scheme Development
Process Modeling / Simulations
● Detailed Mass & Energy Balance
● Unit Operations Design
● Simulation Interface Development
● Relief or Flare System Design/Evaluation
● Piping System Hydraulics
Process Modification / Construction Oversight
● Green Field Construction Oversight
● Equipment Installation Plans/Coordination
● Vendor Fabrication Inspections
● Coordination of Process Tie-ins
● Piping Oversight
● Vessel Placement Oversight
● Vessel Internal Assembly Oversight
Operations Support
● Commissioning and Startup
● Troubleshooting and Optimization
● Debottlenecking Control Systems
● Startup/Tuning
● Emissions Limits Compliance
● Technical Bid Reviews
● Process Installation and Modification Oversight
● Operating Procedures
● Process Documentation
● Operator and Engineering Staff Training

Mechanical Engineering

Key to our productivity is our ability to plan and execute mechanical engineering and design projects with attention to detail and the ability to anticipate potential problems and interferences. Our detailed contractor-oriented drawings are easily bid and efficiently built.
Mechanical Design
● Master Planning
● Feasibility Studies
● Capital Cost Estimates
● P&ID Development Support
● General Arrangements
● Piping Routing/Sizing
● Piping Flexibility & Stress Analysis
● ASME Pressure Vessel Design
● Specification and Sizing of Process Equipment
● HVAC Specification and Load Calculations
● Material Handling Equipment Selection
● Plant Equipment Layout
● Equipment Specification Development
● Budget and Schedule Development
● Maintenance Program Development
● Root Cause Failure Analysis
● Mechanical Drafting Services
● Embedded Engineering Services
● Code Application/Evaluation ASME/API/OSHA/PSM

Civil/Structural Engineering

LoopCalTechprovides site development and management services, building design, and structural expertise for new and rebuilt facilities, as well as foundations for all types of major process equipment.
Civil/Structural Design
● Municipal Utility Consulting
● Storm Water Consulting and Remediation
● Detention/Retention Basin Design
● Sanitary Engineering
● Waste Treatment Engineering/Design
● Building Evaluation and Code Compliance
● Site Selection, Analysis, and Design
● Architectural and Structural Design
● Building Renovation
● Structural Steel Design and Detailing
● Footing/Foundation Design
● Crane Support Systems
● Lifting Beam Devices
● Wind Analysis
● Anchor / Anchorage Analysis
● Elevations and Grade Work
● Civil Drafting Services
● Embedded Engineering Services
● Code Application and Evaluation ANSI/ASME/ASCE